I found a issue with latest 'tomato-ND-1.28.7632.2-Toastman-VLAN-IPT-ND-VPN' on my 2 WRT54G setup where one client router is setup as a Wireless Client connected to the other main router which is setup as normal AP router connected to cablemodem. Issue is the Wireless Client router on reboot is unable to access internet if it is configured in main router's Static DHCP page. If not added to Static DHCP, it is ok. On client router status page, everything looks normal with the IP leased as in main router Static DHCP list. To fix access to internet, I need to click once on 'Renew' on client router status overview page. Also was able to resolve this permanently after I flash to Teaman's Tomato-Teaman-ND-SDHC-VLAN-1.28.0020 build. So I am quite sure the issue in in Toastman build, hope this will help him identify the problem.